Fast and Reliable LED Seal Solution for Bathtub Systems

We recently received feedback from a well-known bathtub manufacturer in Lithuania. After installing a batch of our bathtub kits, they asked to adjust the mini LED light seal to better fit their tub design.

With years of experience and strong technical know-how, our team quickly reviewed the request, confirmed the materials, and shipped the updated parts in no time.

In the end, we provided an L-shaped gasket solution that fit their structure perfectly. This case might give you some useful ideas for improving your bathtub lighting.

Bathtub Project Details

This Lithuanian client is a leading local tub manufacturer with high standards for looks, waterproofing, and assembly details. For a recent order, Hydrorelax supplied components like tub pillows, metal handles, mini LED light kits,etc.

During installation, the client told us:

"We have problems with LED and need to change the seal. We had sample with this type of seal."

They wanted the LED units to use a seal type they were familiar with, the same as in their previous sample, to match their existing design. Their feedback was quick, clear, and even included diagrams and sample photos.This showed us it wasn't a quality problem, just a small design adjustment.

Compatibility Challenges

Even though mini LED lights are designed for the same waterproof function, small structural differences exist between manufacturers. These differences often come from:

Installation angle and fit

Tub edges vary slightly by maker. Even small differences in LED hole slope, corner radius, or surface thickness can change how well the gasket fits.

Flat gasket vs L-shaped gasket

Our original gasket was flat and round, fitting most standard tubs. But the client wanted a tighter seal, one that could press firmly in both vertical and horizontal directions to block water more effectively.

Humidity and material expansion

Some European areas have higher humidity. Rubber with a slightly lower expansion rate can create tiny gaps over time in hot water. These factors affect the seal.

Our Fix and What We Did

After reviewing the client's sample photos, our engineers measured and compared them with our current designs.

By comparing, we found that the gasket the client needed has a vertical edge that fits flush against the tub wall, while the horizontal part presses onto the LED base, improving the seal and reducing the risk of leaks.

Luckily, Hydrorelax already had L-shaped gaskets with matching specifications, allowing us to quickly provide the perfect solution.Then we produced a small batch from existing molds, tested them, and shipped within two days. Tests confirmed IPX waterproofing and full suitability for installation.

This adjustment helped the client complete their replacement smoothly and also improved our LED component database. Future product matches can now be done faster and easier.

Better Experience with the Update

After getting the L-shaped gasket, the client quickly tested installation. The results showed clear improvements:

Better fit

The L-shape lets the gasket fully touch the tub curve, no extra adjustments needed.

More stable waterproofing

The vertical and horizontal seal stops moisture from reaching the LED.

Faster installation

Workers can follow the original assembly process without moving holes or adding extra sealant.

The client wrote back:

"The new L-shaped seal fits perfectly with our bathtub design and installation process."

This feedback showed we were on the right track. The client also plans to use this seal type as the standard for future LED kits, strengthening their partnership with Hydrorelax.

Tips for Bathtub Component

For bathtub brands, system integrators, or OEM partners, LED waterproofing might seem small, but it directly affect the end-user experience. From this case, we suggest:

Set seal standards early

Decide on gasket shape and material hardness during the sample stage. This avoids repeated adjustments after mass production.

Test in real-life conditions

LED in tubs face hot water and humid air over time.It's essential to conduct durability tests that replicate real operating conditions, not just standard waterproof tests.

Keep open communication with suppliers

Sharing information between suppliers and manufacturers helps spot design differences and find the best solutions faster.

Focus on continuous improvement in materials and craftsmanship

New silicone materials or dual-injection molding can boost sealing reliability. Staying updated helps extend product life.

Choose responsive, flexible suppliers

Good suppliers deliver on time and can adjust to needs. Fast adaptation is key for projects with multiple batches or different designs.

Mini LED Light Buying Tips for Bathtubs

For bathtub OEM/ODM manufacturers or brand clients, picking the right mini LED isn't just about looks or lighting,it also affects reliability and maintenance costs. Based on years of experience, Hydrorelax offers these quick tips:

Key Point	Recommended Standard	Notes / Advice	Common Mistakes
Seal design	L-shape or double-layer gasket	Fast-response, custom-sample capable	Focus only on lamp body, ignore seal type
Material	Flexible silicone or other high-quality sealing rings	Good heat resistance and anti-aging for long wet/hot use	Hard materials like PVC can fail
Installation	Thread + gasket combo	Easy to install, easy to replace later	Glue-based installation is hard to maintain
Waterproof rating	IPX6 or higher	Handles tub overflow and short-term immersion	Only checking IPX4 or lower
Light & driver	Low-voltage (≤12V) constant current	Safer and keeps brightness stable	Ignoring current control can cause dimming
Supplier support	Fast-response, custom-sample capable	Quick adjustments if issues appear	Price-oriented purchasing; lack of technical support

Hydrorelax Bathtub System Solutions

This case with our Lithuanian client shows once again Hydrorelax's expertise in product optimization and working closely with customers.

If you're looking for a reliable bathtub components supplier or need custom LED Light solutions for your system, contact our team anytime. We provide fast responses, consistent quality, and full product support to keep your projects on track.